转炉气化冷却控制系统

范文编号:ZD176   范文字数:23420,页数:56
摘  要
本设计的课题，是利用可编程序控制器(PLC)和WinCC对转炉汽化冷却测控自动化生产过程进行检测和相应控制。结合转炉炼钢过程工艺流程，着重对仪表检测控制点进行了介绍分析，选出了所需要的检测控制仪表的型号；着重对汽包液位控制系统和供水控制系统的部分进行了详细阐述；利用西门子公司的可编程控制器(step7)和WinCC监控软件对汽包液位控制系统和供水控制系统进行了程序汇编和仿真。
设计首先介绍了一下转炉炼钢（尤其是汽化冷却部分）的生产工艺和现阶段的常用的控制方案，然后就是本设计的转炉汽化冷却系统的基本配置和自动化系统控制方案说明。接下来，就是仪表与电气传动部分的具体实施内容。
 将转炉汽化冷却的过程仪表检测、控制流程用AutoCAD绘出（包括仪表位号、检测控制点等）。
 结合转炉汽化冷却仪表检测、控制系统流程图，分别把检测、控制仪表型号选出，并列成表格，清晰明了表达出来。
 把汽包液位控制和供水控制两大部分的电气控制逻辑进行了详细具体的阐述，画出了这两部分控制逻辑流程图。
 结合仪表选型和工艺要求，进行节流元件等的选型
根据以上内容，本设计利用PLC对自动化控制过程进行了详细的论述说明,包括PLC硬件选型和与上位机连接组态。

关键词：WinCC监控软件，PLC，汽化冷却

Abstract
   The design of the topic is the use of programmable logic controller and the converter body WinCC automated monitoring to detect the production process and the corresponding control. Converter steel-making process of ontology process, focusing on the detection instrument control points were introduced analysis, elected by the need to control the detection instrument models; focus on oxygen gun control movements positioning systems and converters body Tilting control system of electric transmission parts Described in detail the use of the Siemens programmable logic controller (PLC) and WinCC monitoring software on oxygen gun control movements positioning systems and converters body Tilting the process control system for the compilation and simulation.
The design first introduced the BOF (in particular body part) of the production process, then converter body automation system is the basic configuration and automation systems that control programme. Next, instrumentation and electrical transmission is part of the implementation of the specific content.
   (1) Converter will vaporize the cooling process instrument detection, control flow drawn by AutoCAD (including digital instrumentation, measurement and control points, etc.).
   (2) converter with vaporization cooling instruments detect, control system flow chart, respectively, to detect, control instrumentation selected models, tied into a form, clarity of expression.
   (3) The drum level control and water supply control of the two most of the electrical control logic in detail on specific, to draw a flow chart of these two control logic.    (4) Selection of instruments and technological requirements, such as cutting expenditure components of the Selection
   (5) According to the above, the design of the PLC automatic control process are discussed in detail description, including the selection and hardware PLC and PC connectivity configuration.
    
 Key words: WinCC monitoring software, PLC, Vaporization cooling
目录
摘  要 2
Abstract 3
前     言 4
1工艺概述及整体工艺介绍 5
1.1炼钢技术自动化现状与未来 6
1.2设计系统方案介绍 7
2 总体控制方案设计 9
2.2汽化冷却设备 10
2.3汽化冷却工艺 14
2.4控制方案及特点： 15
3设计专题:转炉气化冷却控制系统 18
3.1测控系统设计 18
3.2设备及系统PLC选型 21
3.3 PLC选型及组态: 29
4  结 束 语 34
谢    词 35
参考文献 37
附录一  节流件设计选型计算程序 38
程序代码： 38
（界面一代码） 38
（界面二代码） 40
附录二 测控设备选型表 44

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